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VISCOMATIC™ Ink Viscosity Control System
Precision Ink Management for Pad Printing
Automated Ink Consistency for Flawless Prints, Less Downtime, and Maximum Efficiency
VISCOMATIC™ Ink Viscosity Control System – Precision Ink Management for Pad Printing
The VISCOMATIC™ Ink Viscosity Control System is a Swiss-engineered innovation that transforms pad printing by automatically monitoring and maintaining perfect ink viscosity—without any operator intervention. Developed by microPrint, this advanced system delivers unmatched control, precision, and reliability across demanding industrial pad printing applications.
Unlike traditional ink cups that require frequent manual adjustments, VISCOMATIC™ ensures optimal ink consistency throughout the entire production run. Its continuous mixing technology doubles the pot life of pad printing inks—from 4–6 hours to an impressive 8–12 hours—dramatically improving productivity while reducing waste.
This system is especially effective with metallic and pigment-heavy inks like gold or silver, which are prone to settling and separation. VISCOMATIC™ keeps these inks evenly mixed, guaranteeing flawless prints and consistent quality across every shift—regardless of ink type or job duration.
What Is the VISCOMATIC™ Ink Control System?
The VISCOMATIC™ is an automated ink viscosity control system built specifically for pad printing. It monitors ink consistency in real time and adjusts viscosity as needed to ensure flawless print quality throughout your production run.
With a direct-drive mixing propeller integrated into the closed ink cup and real-time feedback to a PLC-based touchscreen, the system guarantees even ink mixing, consistent flow, and extended pot life for solvent-based pad printing inks.
Why Viscosity Control Matters in Pad Printing
Maintaining proper ink viscosity is one of the most critical factors in pad printing quality control. When ink becomes too thick or too thin, it leads to:
- Blurry or faint prints
- Misregistration and ghosting
- Ink transfer issues
- Excessive downtime for manual dilution
Traditionally, pad printing operators are forced to stop production every 30–40 minutes to check and dilute ink. This leads to inconsistent results, production delays, and wasted labor. The VISCOMATIC™ eliminates these issues entirely.
Key Benefits of the VISCOMATIC™ System
- ✅ Automatic Ink Viscosity Monitoring: Real-time measurement and adjustment of ink viscosity—no need to pause production.
- ✅ Extended Ink Pot Life: Doubles your ink’s usable life from 4–6 hours to 8–12 hours.
- ✅ Even Pigment Distribution: Prevents pigment settling, especially with metallic inks like gold or silver.
- ✅ Improved Print Consistency: Minimizes variation between prints across the shift.
- ✅ Reduces Downtime: Eliminates frequent manual ink adjustments.
- ✅ User-Friendly Interface: Intuitive touchscreen with viscosity curve chart and visual indicators.
- ✅ Swiss-Engineered Reliability: Built by microPrint for maximum uptime and performance.
How the VISCOMATIC™ Works
The system integrates directly into the pad printing ink cup. A motor-driven mixing propeller rotates continuously, keeping the ink fully blended. Viscosity data is monitored in real time and transmitted to the on-board PLC touchscreen controller, which adjusts solvent levels or triggers alerts if needed.
Operators can view a bar chart of the viscosity curve, making it easy to spot pressure changes, environmental variations, or ink inconsistencies.
Designed for Professional Pad Printing
Whether you're printing on medical devices, automotive parts, promotional goods, or industrial components, the VISCOMATIC™ ensures that every print is sharp, consistent, and free from defects caused by ink instability.
This system is ideal for:
- High-volume pad printing operations
- Cleanroom and medical-grade applications
- Automated or semi-automated pad printing setups
- Long-run jobs requiring consistent ink performance
Say Goodbye to Manual Ink Adjustment
Traditional closed ink cups can reduce evaporation—but they don’t manage viscosity. With the VISCOMATIC™, operators no longer need to guess or dilute ink by hand. The result: less waste, higher quality, and fewer rejected parts.
VISCOMATIC™ vs. Traditional Ink Cup Systems
| Feature | VISCOMATIC™ System | Traditional Ink Cups |
|---|---|---|
| Ink Viscosity Control | Fully automated, real-time monitoring | Manual checks every 30–40 minutes |
| Ink Pot Life | 8–12 hours | 4–6 hours |
| Pigment Separation | Prevents settling with continuous mixing | Frequent separation, requires manual remixing |
| Production Downtime | Minimal | Regular interruptions for ink adjustment |
| Print Quality Consistency | Consistent across long runs | Varies as ink viscosity changes |
| Operator Involvement | Set and monitor—no manual mixing | Frequent manual thinning and checks |
Ready to Upgrade Your Pad Printing Process?
The VISCOMATIC™ is the ultimate tool for any operation that demands precision, efficiency, and perfect ink consistency.
Contact Deco Tech today to learn how this Swiss-engineered viscosity control system can boost your production quality and reduce downtime:
📞 714-639-DECO
📧 sales@decotechgroup.com
Frequently Asked Questions (FAQ) – VISCOMATIC™ Ink Viscosity Control
Q: What does the VISCOMATIC™ system do?
A: The VISCOMATIC™ Ink Viscosity Control System automatically monitors and adjusts the viscosity of pad printing ink during production. It ensures consistent ink performance, reduces downtime, and eliminates the need for manual ink thinning. The system is ideal for operations requiring precision, repeatability, and extended ink pot life.
Q: How does VISCOMATIC™ improve pad printing quality?
A: VISCOMATIC™ prevents common print defects caused by ink viscosity changes—such as smudging, ghosting, and inconsistent coverage. By maintaining optimal ink viscosity in real time, it ensures every print is sharp, consistent, and fully cured, even during long production runs.
Q: Can VISCOMATIC™ extend ink pot life?
A: Yes. Traditional pad printing setups typically offer 4–6 hours of ink pot life. VISCOMATIC™ extends this to 8–12 hours by continuously mixing and stabilizing the ink, which reduces waste, improves efficiency, and minimizes ink replacement frequency.
Q: Is the system compatible with metallic or specialty inks?
A: Absolutely. VISCOMATIC™ is especially beneficial for metallic inks like gold or silver, which tend to settle during idle time. Its continuous stirring mechanism keeps pigment particles evenly distributed, preventing separation and delivering high-quality results throughout the shift.
Q: Does VISCOMATIC™ eliminate operator ink adjustments?
A: Yes. Once installed and calibrated, the VISCOMATIC™ runs autonomously. Operators no longer need to stop production for manual viscosity checks or thinning, freeing up labor and reducing the potential for human error.
Q: Who manufactures the VISCOMATIC™ system?
A: The VISCOMATIC™ is engineered and manufactured by microPrint, a Swiss company known for high-precision pad printing systems and automation. Deco Tech is the exclusive distributor for microPrint products in North America.